Tire Repair - Flat Tires, Patches, Plugs, etc.....

TB-Racing

Senior Member
Joined
May 6, 2013
Location
Red China
Bikes
various
Tubeless tyres, the easy way to repair flats and avoiding lengthy delays while riding.... carrying along a simple and very effective tubeless tyre repair kit, no worries ~ no dramas for years...

Bestrest CyclePump / Tire Inflator: http://www.bestrestproducts.com/c-10-cyclepump-and-gauge.aspx
Neaely Tire Plug Kit (sticky rope): http://www.tirerepairkit.com
Topeak SmartGauge D2: http://www.topeak.com/products/pumps/smartgauge_d2

Personally, I am not a big fan of the CO2 cartridges and as backup bringing a small reliable hand pump while travelling around remote regions and the Topeak Pumps work very well = http://www.topeak.com/products/Pumps

As always, working on new bike projects incl. wheels (spokes tubeless) in the moment, here is a great informative article by ADVpulse:
http://www.advpulse.com/adv-products/convert-to-tubeless-spoked-wheels/
 
Tubeless tyres, the easy way to repair flats and avoiding lengthy delays while riding.... carrying along a simple and very effective tubeless tyre repair kit, no worries ~ no dramas for years...

Bestrest CyclePump / Tire Inflator: http://www.bestrestproducts.com/c-10-cyclepump-and-gauge.aspx
Neaely Tire Plug Kit (sticky rope): http://www.tirerepairkit.com
Topeak SmartGauge D2: http://www.topeak.com/products/pumps/smartgauge_d2

Personally, I am not a big fan of the CO2 cartridges and as backup bringing a small reliable hand pump while travelling around remote regions and the Topeak Pumps work very well = http://www.topeak.com/products/Pumps

As always, working on new bike projects incl. wheels (spokes tubeless) in the moment, here is a great informative article by ADVpulse:
http://www.advpulse.com/adv-products/convert-to-tubeless-spoked-wheels/

TB, thx for the articles and accessories links.

I got the tubeless wire spoked Alpinas for my GT1000 so I could fix puntures on the side of the road. The price for Alpinas is coming down with the low Euro. I think the 3M tape method would be ok, but I wanted to ditch the heavy steels rims for alloy rims anyway.

The small electric pumps are nice, I used a slime for years. However, to cut down on space I now just carry a Lezyne Alloy Hand Pump Its slow, but reliable.

The Stop&Go Tire Plugger Kit works well. It, and my tools all fit under the GT seat, so they're on the bike all the time.
On the dirtbike, I carry the handpump in my camelbak pocket. On the GT, it goes in the Pocket tank bag.
(still using HD tubes on the dirtbike)
 
tubeless wire spoked Alpinas

Still time but first choice for tubeless spoked custom wheels for my ADV bike build project in the moment would be Woody's Wheel Works = http://www.woodyswheelworks.com followed by Alpina = http://www.alpina-uk.com

Mate brought over a complete assembled set (front / rear) incl. brake discs from Woody's Wheel Works wheels for his BMW GSA1200 a while ago and they are work of art, light weight, strong with the Woody's Wheel Works super lacing, brilliant set of wheels in my personal opinion and Woody's Wheel Works is very highly regarded by customers worldwide.

Nothing beats tubeless wheels on all sorts of motor vehicles for easy flat tyre roadside repair and avoiding lengthy delays compared to tubed tires... nuff said'...
 
Still time but first choice for tubeless spoked custom wheels for my ADV bike build project in the moment would be Woody's Wheel Works = http://www.woodyswheelworks.com followed by Alpina = http://www.alpina-uk.com

Mate brought over a complete assembled set (front / rear) incl. brake discs from Woody's Wheel Works wheels for his BMW GSA1200 a while ago and they are work of art, light weight, strong with the Woody's Wheel Works super lacing, brilliant set of wheels in my personal opinion and Woody's Wheel Works is very highly regarded by customers worldwide.

Nothing beats tubeless wheels on all sorts of motor vehicles for easy flat tyre roadside repair and avoiding lengthy delays compared to tubed tires... nuff said'...

Sounds good
Woody's quoted me ~USD950 to supply alloy rims with stainless spokes for my OEM hubs
Shipping, lacing, and applying tape/sealant would've been extra.
I'm sure when they do it, its a good product.

I got the Alpinas from Parts Planet in Italy The price is very competitive now with the low Euro.
They were good to deal with. No VAT since I'm outside the EU, and they co-operated on the declared customs value. Shipped EMS which is reasonable compared to DHL etc
 
WHAT A LOVELY DAY ~ the proof is in the pictures right here as my trusty and reliable tire plugging kit got me once again to a birthday party and back home safe + sound from the overnight Moganshan BBQ yesterday.
Shall use the rear tire till its really ready to change (entire thread gone)....



















Keep on pluggin' >>> keep on cruising as the roadside repair takes just 10-15 minutes. Personally really don't care about any former used tire salesman and some strange confessions / dribble on the internet...

 
Correct way to plug/ repair a tubeless tire

We've had a few punctures on this 10,000 km trip north to Vladavostok. This seems to be the easiest way to plug/ repair a tubeless tire with the sticky-string plug.


1. Remove the nail/ screw that caused the puncture



RIMG1698_edited by Triangle Golden 007, on Flickr



2. Stab the spike into the hole in the tire, dont worry that is makes the hole bigger


RIMG1700_edited by Triangle Golden 007, on Flickr





3. With the spike in the puncture hole, pump the tire up. This will enable you to push the string in so that the tire is away from the rim.



RIMG1701.jpg




4. With some air inflating the tire, quickly pull out the spike and insert the string doubled over into the hole. Insert about 20mm inside the tire, with both ends of the string still visible outside the hole and quickly pull the tool out


RIMG1704_edited by Triangle Golden 007, on Flickr



RIMG1703_edited by Triangle Golden 007, on Flickr



5. Trim the ends under 10mm leave at least 5mm showing outside


RIMG1727_edited by Triangle Golden 007, on Flickr
 
Sticky-string plugs are a great for emergency/get you out of jail but are NOT 100% and never should be conceded a permanent repair as you found out with Glenda tyre .

It's always best when it is convenient to remove the tyre and inspect the inner walls of the tyres for damage cause by running with low pressure or internal damage caused by the reason of the puncture I.E. long nail/screw especially if its near the edge of the tyre.
Remove the old sticky-string Plug and replace it with a mushroom plug.


Mushroom Plug Patch.jpg


stop and go.png


Stop & Go one of the leading manufacturer of sticky-string Plugs also recommend this action.
And go on further to say .........


7. Should I consider the use of your Patch/Plug #3002 a permanent repair in my motorcycle tire?

Safety experts all agree that a punctured and/or plugged motorcycle tire should be replaced as soon as possible. That is our opinion also.

http://www.stopngo.com/pages/FAQ.html


Some people have other views on this matter like "I been using sticky-plugs all my life and have never had a problem " ?? and run them to end life of the tyre.

Low speed bikes ok I can understand less speed less heat build up in a underinflated tyre,

[FONT=&quot] [/FONT]
[FONT=&quot]But when you are dealing with high speed sports bikes one has to consider the imprecation of one's action.

[/FONT]


[FONT=&quot]The above advise is based on my experiences of owning and running a retail tyre shop for 20 years in the UK [/FONT][FONT=&quot][/FONT]




Advantages of Correct Tire Inflation
Maintaining correct tire inflation pressure helps optimize tire performance and fuel economy. Correct tire inflation pressure allows drivers to experience tire comfort, durability and performance designed to match the needs of their vehicles. Tire deflection (the tread and sidewall flexing where the tread comes into contact with the road) will remain as originally designed and excessive sidewall flexing and tread squirm will be avoided. Heat build-up will be managed and rolling resistance will be appropriate. Proper tire inflation pressure also stabilizes the tire's structure, blending the tire's responsiveness, traction and handling.

Disadvantages of Under inflation

An underinflated tire can't maintain its shape and becomes flatter than intended while in contact with the road. If a vehicle's tires are underinflated by only 6 psi it could lead to tire failure. Additionally, the tire's tread life could be reduced by as much as 25%. Lower inflation pressure will allow the tire to deflect (bend) more as it rolls. This will build up internal heat, increase rolling resistance and cause a reduction in fuel economy of up to 5%. You would experience a significant loss of steering precision and cornering stability. While 6 psi doesn't seem excessively low, remember, it usually represents about 20% of the tire's recommended pressure.

Disadvantages of Over inflation

An overinflated tire is stiff and unyielding and the size of its footprint in contact with the road is reduced. If a vehicle's tires are overinflated by 6 psi, they could be damaged more easily when running over potholes or debris in the road. Higher inflated tires cannot isolate road irregularities well, causing them to ride harsher. However, higher inflation pressures usually provide an improvement in steering response and cornering stability up to a point. This is why participants who use street tires in autocrosses, track events and road races run higher than normal inflation pressures. The pressure must be checked with a quality air gauge as the inflation pressure cannot be accurately estimated through visual inspection.


Link...... http://www.tirerack.com/tires/tiretech/techpage.jsp?techid=1



stop.jpg




Any repair attempted without removing the tire from the wheel is improper. Without inspecting the inside of the tire for hidden damage comes the risk of returning a weakened tire to service. Punctures in the tread area that looked repairable have revealed upon further investigation that the object that punctured the tire had been long enough to cut the tire's sidewall from the inside. Without dismounting the tire, the hidden damage would have been missed.
Simply plugging a tire from the outside without removing the tire from the wheel is improper. (If a tire is punctured while off-roading far away from civilization and a spare tire isn't available, a plug may serve as a temporary low speed solution that must be replaced with a proper repair as soon as possible upon returning to the road.)
Additionally, any repair that doesn't completely fill the path the object took through the tire is incomplete. While a patch on the inside of the tire reseals the innerliner, it does not fill the path of the puncture. This will allow moisture to reach the steel belts and/or the casing cords causing them to rust or deteriorate.
There are many different rubber compounds used in a tire. The tire's innerliner uses a special rubber compound that has the ability to better retain air. Once punctured, the innerliner must be cleaned, buffed, cemented, patched and coated to assure its ability to retain air has been restored. Since this can only be done from inside the tire, it's another reason that a plug-only repair is improper.
Continuing to drive on a tire with a slow leak may allow moisture to seep around the object and into the tire. This will reduce the probability that the tire can be repaired properly because the moisture will ultimately reach the internal steel and fabric cords used to reinforce the tire and possibly cause rust and loss of strength. To assure reestablishing a watertight seal the injury must be cleaned with a specially designed cutting drill that removes rust and sizes the injury properly to accept the rubber stem of the patch. Cemented in place, the stem will vulcanize with the tire to help prevent moisture from reaching the tire's reinforcing cords from the outside.
While indoor laboratory tests have shown that freshly punctured and properly repaired speed rated tires can still achieve high speeds, it is not recommended that repaired street tires, or punctured DOT-legal competition tires and racing slicks be used for track events.
How do you know which procedures a tire dealer uses? Ask them! But be aware that if they say they can repair a tire in 10 minutes for under $10 dollars without removing it from the wheel, they aren't following the Rubber Manufacturer's Association procedures. A correctly done flat repair that follows the multi-step repair procedures will take approximately 30 minutes and probably cost around $30. Driving on an improperly repaired tire is dangerous because it can further damage the tire and/or allow its strength to deteriorate over time. An improperly repaired tire driven at high speeds may suddenly fail, causing loss of vehicle control. Additionally, the use of an innertube as a substitute for a proper repair generates additional heat and should not be considered.




Remember a cost of a new tyre is a small price to pay for your safety



Ride safe
 
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Well ~ tubed tires can become a real pain to fix in the field and got a sturdy and reliable tool kit for the job from http://www.bestrestproducts.com called the TireIron BeadBrakR® a few years ago.

This TireIron BeadBrakR® gives you everything you need to change your own tires, or to remove the tire from the rim so you can fix a flat. Works in the shop, the garage, or on top of a mountain.
The BestRest TireIron BeadBrakR (TIBB) is a levering device that incorporates a trio of tire irons into the mechanism used to remove the rubber tire from the metal rim.
When the bead is free from the rim, use those same tire irons to remove the tire from the rim. What could be more simple, more efficient, more utilitarian? More info = http://www.bestrestproducts.com/c-98-beadbrakr-tcm.aspx


TireIron BeadBrakR® Instructions = http://http://www.bestrestproducts.com/images/document/112208 BeadBrakR instructions NEW LOCKBAR.pdf


More great BestRest Products instructional videos = https://www.youtube.com/channel/UCKzVwHox3Z90018k6IB2KYw

***no affiliations or relations with Bestrest Products, just a very happy customer and using the tire inflators and tools for years***
 
Re: Correct way to plug/ repair a tubeless tire

We had several punctures in China. Every repair shop advised not to trim the end of the sticky string, let it flatten on the tire and protect the plug area.



We've had a few punctures on this 10,000 km trip north to Vladavostok. This seems to be the easiest way to plug/ repair a tubeless tire with the sticky-string plug.


1. Remove the nail/ screw that caused the puncture



RIMG1698_edited by Triangle Golden 007, on Flickr



2. Stab the spike into the hole in the tire, dont worry that is makes the hole bigger


RIMG1700_edited by Triangle Golden 007, on Flickr





3. With the spike in the puncture hole, pump the tire up. This will enable you to push the string in so that the tire is away from the rim.



View attachment 39980




4. With some air inflating the tire, quickly pull out the spike and insert the string doubled over into the hole. Insert about 20mm inside the tire, with both ends of the string still visible outside the hole and quickly pull the tool out


RIMG1704_edited by Triangle Golden 007, on Flickr



RIMG1703_edited by Triangle Golden 007, on Flickr



5. Trim the ends under 10mm leave at least 5mm showing outside


RIMG1727_edited by Triangle Golden 007, on Flickr
 
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